Re-Dispersible Polymer Powder (RDP) is a key additive in construction materials, particularly in dry mix mortar. It enhances adhesion, flexibility, and durability, making it essential for applications such as tile adhesives, self-leveling compounds, and wall putty.
RDP improves workability, crack resistance, and overall mechanical properties, ensuring high-performance mortar formulations.
RDP is primarily composed of:
Base Polymer: Often vinyl acetate-ethylene (VAE) or acrylic-based polymers.
Additives: Anti-caking agents, stabilizers, and plasticizers to enhance stability and performance.
Protective Colloids: Typically polyvinyl alcohol (PVA), which helps with dispersion in water.
When mixed with water, RDP re-disperses to form a stable polymer emulsion, improving mortar adhesion to various substrates.
Key chemical properties of RDP include:
Particle Size: Typically ranges from 0.1 to 2 µm, ensuring easy dispersion.
Glass Transition Temperature (Tg): Affects flexibility and adhesion properties.
Ash Content: Influences the final strength and setting time of mortar.
Moisture Resistance: Helps prevent cracking and water damage.
Understanding these properties helps in selecting the right RDP for specific dry mix mortar applications.
The optimal dosage of RDP varies depending on the mortar type and application:
Application
RDP Dosage (% of Cement Weight)
Tile Adhesive 2% – 5%
Skim Coat/Wall Putty 1% – 4%
Self-Leveling Mortar 1% – 3%
Waterproof Mortar 3% – 6%
Repair Mortar 2% – 5%
Using the right dosage ensures optimal performance, balancing adhesion, flexibility, and durability. Overuse may lead to excessive costs and extended setting times, while underuse can compromise strength and adhesion.
Selecting the correct RDP dosage in dry mix mortar is essential for achieving the best results in construction applications. Understanding RDP polymer powder composition and chemical properties helps in making informed decisions for high-performance mortar formulations.
For more details on choosing the right RDP for your project, contact us today!
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