Mortar bonds bricks and other units of masonry together and adheres tiles to an underlayment. Mortar provides structural integrity to a wall, floor, or other structure but is flexible enough to allow shifting without cracking.
Mortar is not the same as cement, concrete, or grout. Cement is the binding element found in both mortar and concrete. Concrete is a much stronger material than mortar and is often used on its own to build walls, floors, and other building components. Grout is formulated without the lime additive found in mortar, and it has high water content. Grout doesn’t bind materials together, but rather serves only to fill the gaps between tiles.
While mortar has a lower strength than concrete, it has the ability to retain water, and it has a high air content. This means that when temperatures freeze and the water in the mortar expands into ice, the ice moves into the air bubbles, preventing the mortar from cracking.
One of the most important considerations when laying porcelain and ceramic tile floors is choosing the right mortar. Here, we look at the different types of mortar and their applications.
Not all mortar is the same. Mortar comes in four different types, each of which is mixed using a different ratio of sand, hydrated lime, and cement. The different types of mortar are denoted by the letters: M, S, N, and O. Different mixtures provide different characteristics, such as compressive strength, flexibility, and bonding properties. The best type of mortar for a particular project depends on the various design elements and the application.
The highest-strength mortar (2,500 psi) is Type M mortar, which is only used where considerable compressive strength is needed. Type M mortar is generally used with stone, since it’s very strong and won’t fail before the stone does. This mortar is used for below-grade applications involving extreme pressure or lateral loads, such as foundations and retaining walls. Type M mortar is made using three parts Portland cement, one part hydrated lime, and 12 parts sand.
Like Type N mortar, type S is medium-strength (1,800 psi,) but it’s stronger than Type N and can be used for below-grade exterior walls and outdoor patios. It’s ideal for applications where the building materials come into contact with the ground, such as shallow retaining walls and paving stones. Type S mortar is made with two parts Portland cement, one part hydrated lime, and nine parts sand.
Type N mortar mix is a medium-strength mortar (750 psi) recommended for exterior and above-grade walls and interior load-bearing walls. Type N mortar withstands high heat, low temperatures, and severe weather and is considered to be a general-purpose mix. It’s the most commonly used mortar by homeowners for general applications, and it’s ideal for semi-soft stone since it’s more flexible than higher-strength mortar and will help prevent the stone from cracking. Type N mortar is made using one part Portland cement, one part lime, and six parts sand.
Type O mortar mix is low-strength (350 psi) mortar used in non-load-bearing interior projects. It’s often used to repair mortars and is generally used with sandstone and other materials with low compressive strength, since it’s very flexible. This mortar has very limited exterior use. Type O mortar is made using one part Portland cement, two parts hydrated lime, and nine parts sand.
It's important to note that a lower-psi mortar is not inferior to one with a higher psi. Mortars with a low psi have superior adhesive and sealing powers compared with mortars with a high psi. Whether you need a mortar with a high or low psi depends on the specific project and its location.
If you want to get more information about the HPMC For drymix mortar, welcome to contact us today or request a quote.
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